Safety net harness

ABSTRACT

The present invention is a safety harness that is designed for persons who work at elevations 6 feet and above. It incorporates two panels of continuously knitted vertical and horizontal intersecting straps that are sewn together at the front and back to make a one piece half body suit with a zipper placed in the front for easy wear. The primary use will be with a fall arrest system that will connect to a t-shaped loop sewn to the back of the suit. This design gives not only support to the wearer while suspended but protects the femoral artery in case of extended hanging time after a fall by keeping the body in a horizontal position. Fall arrest forces are also distributed over the body, mainly the torso, which leads to better comfort and performance.

CROSS-REFERENCED TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 61/399,906, filed on Jul. 20, 2010. The disclosure of the above application is incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to a primary component of a personal fall arrest system namely the harness to be worn by a person to protect that person from injury in case of a fall. The harness is designed to safely support a person being lifted or lowered as well as to sufficiently distribute fall arrest forces across the wearer's body if the harness is properly used as part of a fall arrest system.

BACKGROUND OF THE INVENTION

Safety harnesses are widely used as part of a fall arrest system for persons subjected to a fall from a height. While these harnesses are generally used in the workplace, full body safety harnesses can be used in various other applications in which total suspension and support of the body must be ensured, either expectedly or unexpectedly.

Currently available full body safety harnesses typically include shoulder straps that are guided through a pad on the rear part of the harness worn on the person's back. The shoulder straps continue forward over the shoulders and after adjustment attach through buckles to a seat strap upon which the hindquarters of the wearer can rest and be supported. Adjustable leg straps attach to the seat strap through additional buckles to support the legs of the wearer. Although these harness types are well suited for fall protection, they cause discomfort to the user by, for example, impairing movement and digging into the body at the edges of the straps. The leg straps also restrict blood flow from the femoral artery which can cause loss of consciousness, blood clots, and even death. The limited range of motion and discomfort along with the physical hazards associated with the current safety harnesses can result in safety lapses by the user due to non-use.

It remains desirable to develop safety harnesses resulting in improved user comfort and overall safety that do not allow such disadvantages.

SUMMARY OF THE INVENTION

In general, the present invention is a safety harness that is lightweight and uniquely designed as a half body suit comprising: vertical and horizontal intersecting straps that create the body, a t-shaped loop on the back for a tie-off, and a zippered front with a safety buckle for added security.

The present invention meets or exceeds most applicable requirements, including ANSI Z359, CSA and OSHA, while creating a more comfortable, less stressful on the body, user-friendly harness. The half body suit keeps the wearer in a horizontal position and distributes fall arrest forces across the body, mainly the torso. Additionally, the half body suit can be worn as a safety vest because of its unique and lightweight design that requires no adjustment as with standard harnesses.

The primary intention of the present invention is to be used in personal fall arrest systems by utilizing the t-shaped loop as a D-ring device to connect to a fall arrest system eliminating the need for a metal D-ring. The suit comes in several sizes (small, medium, large, extra large, large-tall, extra large-tall) and colors (neon yellow, orange, black, pink, green). It is designed to weigh less than 2 pounds while having a capacity of one person weighing up to 310 pounds including tools, clothing, and other user-borne objects.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates a front view of a safety half body suit under the present invention.

FIG. 1B illustrates a rear view of a safety half body suit under the present invention.

FIG. 2 illustrates a cross-sectional view of a knitted structure utilizing 630 denier nylon in the present invention.

FIG. 3 illustrates an underside view of the X-box stitching of the t-shaped loop on the back of a safety body suit used in the present invention.

FIG. 4 illustrates a top view of the straight line stitching of the t-shaped loop on the back of a safety body suit used in the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1A and FIG. 1B, a front and rear view embodiment of safety harness 100 of the present invention. The safety harness 100 is an overall net-like half body suit. It is made by sewing together two continuously knitted panels to form a one-piece design, as shown in FIG. 2. The main body is formed by vertical straps 101 and horizontal straps 102 intersecting to construct a 2″×2″ cross pattern hole 103. These straps 101,102 are knitted on a flat bed knit machine with 1 end of 630 denier nylon using a tubular and interlock stitch. The two panels are sewn together with 135 Anefil nylon thread and a chain stitch using an industrial sewing machine. There is a 2″ inch wide inseam cuff and 1″ wide outer seam cuff on each leg 104 knitted on a 30 degree slope with 1 end of 840 denier nylon. A 2″ wide horizontal band is knitted using 1 end of 840 denier nylon and is sewn 4″ below the underarms to go around the entire garment 106 allowing for the same point of attachment for all garment sizes. Sizes will range from small, medium, large and extra large to tall sizes in large and extra large. There will also be a variety of colors . . . for example neon yellow, orange, black, pink and green. There is a vertical knitted band in the front 107 of the main body used for placement of a 300 pound pull #10 spiral plastic zipper sewn in using a chain stitch and 135 Anefil nylon thread. The zipper is held in the closed position by a locking slider that is a component of the zipper 108 and a 200 pound pull double locking safety buckle 110.

A vertical knitted band in the back 107A is used for placement of the tie-off point. A single t-shaped knitted loop 109 is the tie-off point and a strippable lanyard. A tag will be displayed showing the lanyard out of service after a fall so that the safety body suit can not be used again. FIG. 3 shows the underside of the loop sewn in a four pass X-box fashion stitching for strength. FIG. 4 shows the upper side of the t-shaped loop sewn in a two pass stitching fashion which allows the strippable t-connection to be a lanyard. Sewing is done using a chain stitch and 135 Anefil nylon thread. Vertical knitted straps placed to the right and left of the zipper are to be used for placement of front tie-off points.

Through testing, breaking strength has been determined to exceed 5000 pounds of force. The harness is lightweight at less than 2 pounds and breathable. The developed design is comfortable enough to be worn all day and can double as a safety vest, if necessary. It has also been determined through testing that this design is better suited for taking pressure off of the femoral artery. Restriction in this area can cause suspension trauma, which can lead to blood clots and death. In the event of a fall, force is distributed over the body. Rather than being held upright, the half body suit allows for a horizontal position so that there is minimal restriction on the femoral artery.

It should be understood, however, that the detailed description and specific examples, while indicating the preferred representation of the invention, are intended for purposes of illustration only and not intended to limit the scope of the invention. 

1. A safety harness for fall arrest purposes to be used by a person that consists of two specifically knitted panels sewn together in front and back with a zipper in the front and a T-strap loop in the back to be used as a tie-off point.
 2. The safety harness of claim 1 wherein the main body is a two piece continuously knitted design with a tubular and interlock stitch using 1 end of 630 denier nylon. These two pieces are sewn together by using a chain stitch and 135 Anefil nylon thread to construct a one piece half body suit that covers the torso to just below the groin area.
 3. The safety harness of claim 2 wherein the continuously knitted design consists of vertically and horizontally knitted 1″ straps that form 2″×2″ square holes. The square holes are made by utilizing a pick up and drop off flat bed knitting machine method.
 4. The safety harness of claim 3 wherein the vertically and horizontally knitted straps intersect in a cross pattern.
 5. The safety harness of claim 2 consisting of a 2″ wide inseam cuff and a 1″ wide outer seam cuff that is knitted with 1 end of 840 denier nylon on a 30 degree slope to fit around the legs. This design hugs the gluteus muscles to alleviate femoral artery trauma in the event of a fall.
 6. The safety harness of claim 5 wherein the knitted cuffs are covered with a polyester material to provide comfort and support at the leg, arm and neck area while wearing.
 7. The safety harness of claim 2 includes a horizontal band knitted with 1 end of 840 denier nylon 4″ below the underarms around the entire garment body allowing for the same point of attachment for all body suit sizes.
 8. The safety harness of claim 2 includes a vertical band knitted with 1 end of 630 denier nylon in the front of the main body used for placement of the zipper and a vertical knitted band in the back used for placement of the tie-off attachment point.
 9. The safety harness of claim 8 wherein a 300 pound pull #10 spiral plastic zipper with locking slider is sewn using 135 Anefil nylon thread and a chain stitch.
 10. The safety harness of claim 7 wherein a single t-shaped strap is knitted with 2 ends of 840 denier nylon and a tubular and interlock stitch. The strap is twisted around itself and all four ends are folded under to form a double layer and sewn to the underside of the back of the half body suit on the horizontal band using 135 Anefil nylon thread and a chain stitch in a four pass X-box pattern.
 11. The safety harness of claim 10 wherein the formed t-shaped loop is sewn on the outside of the half body suit using 16 oz bonded Anefil nylon thread and a chain stitch in a two pass stitching pattern to create a tie-off point and a strippable lanyard.
 12. The safety harness of claim 9 wherein the locking slider feature on the zipper is used as a secondary measure to secure the zipper closed.
 13. The safety harness of claim 7 wherein a 200 pound pull double locking safety buckle is sewn on the front attaching both ends of the horizontal band with a chain stitch using 135 Anefil nylon thread to help with distribution of force from the tie-off point in the event of a fall and also as another security measure for the zipper on the front of the harness.
 14. The safety harness of claim 8 includes a knitted strap placed vertically on the right and left of the zipper to be used as a front tie-off point.
 15. The safety harness of claim 2 wherein the half body suit breaking strength will exceed 5000 pounds of force in the event of a fall.
 16. The safety harness of claim 2 wherein the half body suit will be made in small, medium, large, extra large, large-tall, and extra large-tall sizes. 